;4B0-907-401: 2.5 TDI V6 180 hp, AKE engine ;Eric Maurier eric@ross-tech.com / http://www.vag.com.fr ; ;Measuring block 000 data at idle, engine warm, coolant >=80°C ;0,1-Engine Speed ;32...36 ;0,2-Start of Injection ;51...88 ;0,3-Trottle Position ;0(0%) ;0,4-Injection Quantity ;10..30 ;0,5-Manifold Absolute Press.;Not significant ;0,6-Atmospheric Pressure ;Not significant ;0,7-Engine Coolant Temp. ;80...45 ;0,8-Intake Manifold Temp. ;Not significant ;0,9-Fuel Temperature ;Not significant ;0,10-Air Mass(EGR on) ;50-70 ;EGR is switched off after approx. 2 min. of idle (>2min, restart eng. or blip) ;Measuring block 000 data at full load, 3rd gear, temp 80°C, at 3000 rpm ;0,1-Engine Speed ;140...170 ;0,2-Start of Injection ;>115 ;0,3-Trottle Position ;255(100%) ;0,4-Injection Quantity ;113...127 ;0,5-Manifold Absolute Press.;187..215 ;0,6-Atmospheric Pressure ;Not significant ;0,7-Engine Coolant Temp. ;80...45 ;0,8-Intake Manifold Temp. ;Not significant ;0,9-Fuel Temperature ;Not significant ;0,10-Air Mass ;>185 1,0,Injected quantity 1,1,Engine speed,740-840 rpm 1,2,Injected quantity,3.0-8.0 1,3,Qty adj valve,act. time 15-25*Ck 1,4,Coolant temp,85-105*C 2,0,Idle speed (#3:See label file) 2,1,Engine speed,740-840 rpm 2,2,Throttle position,0% 2,3,Switches,see label file ;xxxxx ;00100 OK(idle switch closed) ;xxxx1 AC compressor on ;xxx1x Ignore ;xx1xx Idle switch closed ;x1xxx Kick down switch closed ;1xxxx Increased idle speed (AC, accel+brake or error) 2,4,Coolant temp,85-100*C 3,0,EGR (Exhaust Gases Recycling) 3,1,Engine speed,740-840 3,2,MAF (specified),180-270 mg/H 3,3,MAF (actual),160-290 mg/H 3,4,EGR duty cycle,40-75% 4,0,Start of injection - Full load-4000rpm-85*C 4,1,Engine speed,3800-4200 rpm 4,2,Spec. start,8-12 *BTDC 4,3,Actual start,6-14 *BTDC 4,4,Cold start valve, ;4,0,Start of injection - Idle - 85*C ;4,1,Engine speed,740-840 rpm ;4,2,Spec. start,2*ATDC-3*BTDC ;4,3,Actual start,2*ATDC-3*BTDC ;4,4,Cold start valve, 5,0,Start conditions 5,1,Engine speed,rpm 5,2,Start inj. qty, 5,3,Actual start, of inj., 5,4,Coolant temp,*C 6,0,Switches (#2&&3:see label file) 6,1,Speed, km/h 6,2,Brake pedal,F/F47/F36 ; xxx ; 1 Brake switch closed ; 1 Cruise Control, inj. brake switch open ; 1 Clutch assistance venting switch f36 open 6,3,Cruise control,see label ; xxxxxx ; 1 CC on ; 1 CC and memory off ; 1 Acceleration ; 1 Resume speed ; 1 Brake pedal depressed ; 1 Clutch pedal depressed 6,4,CC state,see label ; 0 ECU has CC activated ; 1 CC inactive ; 2 Acceleration ; 4 Deceleration ; 8 Resume ; 16 Brake pedal depressed ; 32 Maintain speed ; 64 Ignore ;128 Ignore ;255 ECU has CC deactivated 7,0,Temperatures - engine cold- contact on 7,1,Fuel temp,~ ambiant temp ;-5.4*C: short circuit or temp sensor G81 bad 7,2,Oil temp,~ambiant temp 7,3,Intake air temp,~ambiant temp ;~136.8*C short circuit or intake air temp sensor -G72- bad 7,4,Coolant temp,~ambiant temp 8,0,Injected quantity(IQ) limitation - Full load - 3rd gear 8,1,Engine speed,2800-3500 8,2,IQ driver,>41 8,3,IQ rpm(torque),37-40 8,4,IQ MAF(smoke),>41 9,0,Injected quantity(IQ) limitation 9,1,Engine speed,rpm 9,2,IQ limit,auto shift 9,3,IQ,torque monitoring 9,4,IQ,anti-slip 10,0,Intake - Full load - 3rd gear 10,1,MAF,>750 10,2,Atmo. press, 10,3,Intake press.,1900-2300 10,4,Throttle,100% 11,0,Boost pressure limitation -Full load -3rd gear - 3500rpm 11,1,Engine speed,2900-4000 11,2,Spec. intake press.,1900-2300 mbar 11,3,Actual intake press,1900-2300 mbar 11,4,N75 duty cycle 12,0,Glow plugs (#1:see label file) 12,1,Glow plug state,11111111=off ; xxxxxxxx ; 11111111 Preglow off ; 00010000 Pre-glowing ; 01110000 Starting preglow ; 11110000 Intermediate preglow ; 10110000 Post-glow ; 00110000 Readiness glow 12,2,Preglow duration, 12,3,Voltage supply,from ECM 12,4,Coolant temp,*C 13,0,Idle speed regulation - 1st row of cylinders 13,1,Diff. cyl.3 vs cyl.2,-1.5 to +1.5 13,2,Diff. cyl.1 vs cyl.2,-1.5 to +1.5 13,3, 13,4, 14,0,Idle speed regulation - 2nd row of cylinders 14,1, 14,2,Diff. cyl.6 vs cyl.2,-1.5 to +1.5 14,3,Diff. cyl.4 vs cyl.2,-1.5 to +1.5 14,4,Diff. cyl.5 vs cyl.2,-1.5 to +1.5 15,0,Fuel consumption 15,1,Engine speed,rpm 15,2,Actual IQ, 15,3,Fuel consumption, 15,4,IQ driver's,req 16,0,Additional Heater 16,1,Generator loading, 16,2,Aux. heat,(see label file) ; xxxxxxxx ; 1 Not relevant ; 1 Not relevant ; 1 Coolant Temp. sensor G62 or Intake Air Temp. sensor G72 faulty ; 1 Engine start in last 10 seconds ; 1 Engine below 500 rpm ; 1 Battery below 9 volts ; 1 Generator faulty ; 1 Coolant temp > 70-80C or Intake Air Temp. > 5C 16,3,Activation,Hi/Lo ; xx ; 1 High heat output,J360 on ; 1 Low heat output,J359 on 16,4,Voltage supply,from ECM 18,0,Injection pump 18,1,Supply voltage,injection pump 18,2,Supply voltage,from ECM 18,3,Pump infos,See label file ;xxxxxxx1 Constant current to quantity adjuster solenoid valve ;xxxxxx1x Quantity adjuster solenoid valve defective ;xxxxx1xx Injection pump speed sensor defective ;xxxx1xxx Injection timing adjuster defective ;xxx1xxxx Injection start not detected ;xx1xxxxx Shut-off signal has been set ;x1xxxxxx Engine speed not detected ;1xxxxxxx Signal wire defective 18,4,Eng. speed sensor,see label file Pulses have to be received by the pump alternately within and outside predefined intervals ;0000 One pulse outside, one pulse within => OK ;xxx1 No pulse outside ;xx1x Several pulses outside ;x1xx No pulse within ;1xxx Several pulses within 19,0,Start IQ (in memory) - In case engine does not start 19,1,Engine speed 19,2,Actual start of inj,2*B-4.7*A TDC 19,3,Qty adj valve,act. time 19,4,Fuel temp 20,0,Auxialiary heater 20,1,Outside temp, 20,2,Aux. heater,fuel consumption 20,3,Aux. heater activ.,see label file ;xxxx Heater off because: ;xxx1 engine speed <600 rpm ;xx1x Engine start in last 10 seconds ;x1xx No request from ECM ;1xxx Outside temp >5*C 20,4,Coolant temp 21,0,Fuel quantity 21,1,Fuel level check,see label file ;100 Tank empty ;010 Tank almost empty ;001 Warning signal on dash: refuel 21,2,Inj. system status,see label file ;10000 No fuel left, engine cut out. ;01000 Engine cuts out after start: not enough fuel in tank ;00100 Engine start no allowed, no fuel ;00010 Intentionnal engine misfiring ;00001 About to shutdown 21,3,Fuel pump,activation ;10 Engine running ;01 For 6 seconds once the ignition switched on 21,4,Fuel level system,1=system fault 25,0,Injection pump 25,1,Data status 25,2,Injection pump,number 25,3,Soft version 25,4,Serial number 25,5,Man. date 125,0,Data bus 125,1,Gearbox ECU,active=1 125,2,ABS ECU,active=1 125,3,Instrument cluster,active=1 125,4,Airbag ECU,active=1 ;